Modification of the Power Transmission System of BRRI Hydro-Tiller

The existing BRRI Hydro-tiller was tested at BRRI West byde to find out the causes of frequent tearing of hydro-tiller chain. Its capacity was found 0.023 ha/hr. The reason associated with the fault of hydro-tiller chain tearing was identified i.e. thickness of the chain was not sufficient to bear the load, strength of the bearing of the rotary box was not sufficient to bear the load. To overcome the problem, thickness of the sprocket was increased to 11 mm. ASME #60 chain was used instead of ASME #50 chain. Width of the ASME #60 chain is 23 mm. In addition, two bearings were set in combination with the rotary box shaft instead of a single bearing to increase the strength of the Hydro-tiller in smooth operation at full load condition. Size of each bearing was 62 mm x 16 mm. The complete design of the modified hydro-tiller was done with the help of Solid works tool. After that, the modified hydro-tiller was tested at BRRI west byde, Gazipur. After modification, the capacity of the hydro-tiller was increased to 0.039 ha/hr. Average fuel consumption of the modified hydro-tiller was 2.01 l/hr. The number of chain and belt tearing of the hydro-tiller has decreased drastically to below 8 per year after the modification. No event of engine stopping due to overloading arose during land cultivation.


INTRODUCTION:
In rice cultivation, land preparation is one of the most labor-intensive and high-cost operations.The success of farming operations, especially tillage operations, depends greatly on the type of implements and farm machines used (e.g.tractors).Wanjun, (1983) found that farm machines to appeal to farmers, they must be suited to specific conditions, easy to operate and maintain, reliable, durable, and inexpensive.Specific local conditions that may also affect the machines' features include natural conditions, farming systems, scales of production, and economic and technical contexts.The Hydro-tiller is an Indonesian machine type that re-sembles the floating tiller or the turtle tiller of the Philippines (Villaruz 1985;Tadeo et al., 1993) and is appropriate for use in the water-logged areas.Al-Suhaibani et al. (2006) explained that the proper selection and matching of farm machines is essential for reducing farms' costs of ownership and operation.Accordingly, selecting the best size and type of the equipment for each application and matching machinery components in a complete system are important in the efficient management of machines (Kepner et al., 2005) and in determining the profitability of a given farming system (Dash and Sirohi, 2008).The machine is commonly used for land preparation in developing countries in wet land conditions, because they are particularly well-suited to small fields (Ujang, 2015;Tewari et al., 2004;Uddin et al., 2021).
Hydro-tiller, a walking type implement is widely used for rotary cultivation in wet puddle soil.It is an ideal where the land side is marshy where power tiller, tractor can not be driven.It is the best choice of the farmers with small and marshy plots.Hydro-tiller is successful to till water-flooded fields.Hydro-tiller works smoothening and loosening the soil and making it simpler to rice transplanting in water submerged field.In existing Hydro-tiller, chain tearing occurred frequently.Therefore, the study has been undertaken to get better maneuverability fulfilling the following objectives -1) To detect the causes of frequent tearing of hydrotiller chain 2) To modify the power transmission system for increasing longevity of hydro-tiller

MATERIALS AND METHODS:
Hydro-tiller was tested at BRRI West byde to find out the causes of frequent tearing of hydro-tiller chain.The reason associated with the fault of hydro-tiller chain tearing was identified and necessary modification was done using M/S sheet, different types of gear, sprocket, bearing, chain etc.The complete design of the modified hydro-tiller was done with the help of Solid works tool.After that, the modified hydro-tiller was tested at BRRI west byde, Gazipur.

Theoretical field capacity
Theoretical field capacity is the rate of field coverage of an implement that would be obtained if the machine were performing its function 100% of the time at the rated forward speed and always covered 100% of its width.

Actual field capacity
Actual field capacity is the ratio of actual rate of field coverage by the machine to the total time during operation.

Field efficiency
It is the ratio of effective field capacity to the theoretical field capacity of a machine under field conditions and the theoretical maximum productivity and it can be calculated by the following equation:

Fuel consumption
Before starting the operation in the test plot, the fuel tank of the engine was filled up to its top.The quantity of fuel required to fill the tank fully after puddling the plot was measured to determine the quantity of fuel consumed for puddling the test plot.

RESULTS AND DISCUSSION: Shortcomings and faults of the hydro-tiller
Failure of the transmission chain occurred repeatedly.Stopping of engine arose occasionally due to overloading.The reason associated with the fault of hydrotiller chain tearing was identified as the followings: 1) Thickness of the chain is not sufficient to bear the load.2) Strength of the bearing of the rotary box is not sufficient to bear the load.
To overcome the problem, the following modification was done.

Modification of the power transmission system of the hydro-tiller
To increase of the strength of the power transmission elements of the Hydro-tiller, thickness of the sprocket and width of the chain was increased.
2) ASME #60 chain was used instead of ASME #50 chain.Width of the ASME #60 chain is 23 mm (Fig. 2).3) Two bearing was set in combine to the rotary box shaft instead of single bearing to increase the strength of the Hydro-tiller in smooth operation at full load condition.Size of each bearing was 62 mm x 16 mm (Fig. 3 & 4).

Developed hydro-tiller
Hydro-tiller is a floating rotary tiller; puddle the low lying fields uniformly with less operation.It is suitable for both primary and secondary tillage when the field has been soaked for at least half a day to soften the soil.The modified hydro-tiller is more suitable for water-logged, marshy lands.It consists of an engine, gear box, pontoon, cage wheel, clutch lever etc. Its' specification is given in Table 1 and depicted in the Fig. 5.  Power transmission system of hydro-tiller A 8.2 kw engine was used to increase the capacity of the Hydro-tiller.RPM of the engine is 2800.It was step down to 2400 rpm in the gear box shaft through the power transmission elements i.e. v belt, pulley.
Again, it was step down to 1800 rpm in the cage wheel shaft through the power transmission elements i.e. chain, sprocket, bearing (Fig. 6 & 7).A flow sheet diagram of power transmission system of the modified hydro-tiller is depicted in the Fig. 6.

Performance of modified hydro-tiller
Existing hydro-tiller was tested (Fig. 9) and its capacity was found 0.023 ha/hr.After modification, the capacity of the hydro-tiller was increased to 0.039 ha/hr.Average fuel consumption of the modified hydro-tiller was 2.01 l/hr (Table 2).Before modifi-cation of the hydro-tiller, the average number of chain and belt tearing was about 20 and 16 per year, respectively.The number of chain and belt tearing of the hydro-tiller has been decreased to below 8 per year after the modification.On an average 150 number engine stopping event due to overloading was found every year in the existing hydro-tiller.After modification of the hydro-tiller, this number sharply fall to around 10 last year.No event of engine stopping due to overloading arose during land cultivation this year.This is depicted in the Fig. 10.

CONCLUSION:
The fault of BRRI hydro-tiller chain tearing was identified i.e. thickness of the chain is not sufficient to bear the load, strength of the bearing of the rotary box is not sufficient to bear the load through a field test at BRRI West Byde.The existing BRRI Hydro-tiller was modified accordingly at BRRI research workshop and tested at BRRI west Byde, Gazipur.Its' capacity was found 0.039 ha/hr.Its' capacity increased 0.016 ha/hr.than that of the existing one.The number of chain and belt tearing of the hydro-tiller has been decreased sharply after modification.No engine stopping event due to overloading occurred during land cultivation.

Fig. 6 :Fig. 7 :
Fig. 6: Flow sheet diagram of power transmission system of the modified hydro-tiller.

Fig. 8 :
Fig. 8: Exploded view of power transmission system between gearbox and cage wheel

Table 1 :
Specification of the hydro tiller.

Table 2 :
Field performance of the modified hydro-tiller. LocationNo.